- Reliability & Maintenance System
- Energy & Loss Management System
- Information & technology System
- Operational Planning / Process Improvement System
- Risk Management and Safety
|
 |
|
|
Reliability & Maintenance System
- Maintenance Strategy
- Maintenance Performance Benchmarking
- Asset Management Best Practices
- Reliability and Availability Improvement
- Routine Maintenance Optimization
- Turnaround Optimization
- Technical Services
- Reliability Engineering
- Mechanical Integrity Review
- Loss Prevention
- Due Diligence
|
| Top |
|
Energy & Loss Management System
- Strategic energy review
There are three key components to the Strategic Energy Review:
- Operational Energy Review - Our Operational Energy Review benchmarks your current performance against best practices using KBC's proprietary Best Technology methodology. Gap analysis is carried out to identify areas of opportunity for improvement to your energy performance.
- Process Unit Energy Optimization - This phase concentrates on individual process units at your facility using Pinch Analysis to identify minimum energy consumption targets. We then propose individual improvement projects to help you achieve those targets.
- Total Site Analysis - Projects identified in the Operational Energy Review and Pinch Analysis phase are then reviewed to ensure coordination. The result is an energy RoadMap for your site - a strategic development plan to ensure compatibility and a common perspective. This phase extends unit pinch analysis to examining how the processes interface with the utility system. Projects will be identified that optimize the use or generation of steam to meter the plant steam, fuel and power system configuration.
- Energy management and optimization
The energy management system typically includes:
- Monitoring refinery Best Technology (BT) efficiency
- Monitoring individual unit BT efficiency
- Generating refinery and unit-by-unit energy balances
- Generating refinery steam balance
- Optimizing refinery steam system
- Monitoring fired heater efficiency
- Calculating power generation efficiency
- Monitoring turbine efficiency
- Monitoring exchanger fouling
- Loss Control
Loss Control is an organized and continuous effort to help decrease the possibility of unforeseen losses and the impact of those that do occur.
We help businesses address their concerns about:
- Rising insurance costs due to a high frequency or severity of accidents
- Identifying and controlling loss exposures created by operations, products or services
- Compliance with OSHA's requirements
- Risks created by new operations or changes in existing operations
|
| Top |
|
Information & Technology System
Information Lifecycle Management solutions include the following components:
- Content Lifecycle Management
- Business Process Management, Document Management & Collaboration, Compliance & Governance, Document Management, Knowledge Management & Library Management
|
| Top |
|
Operational Planning
- Planning Effectiveness Review
- Operations Work Processes
- Hydrocarbon Evaluation and Selection
- Hydrocarbon Supply Plans
- Hydrocarbon Operating Plans - Month Plan, Week Plan
- Blend Plans and Schedules
- Refinery Scheduling
- Performance Monitoring and Control
- Performance Measurement
- Backcasting
- Gap Analysis
- Opportunity Analysis
- Training
- Planning Tools - KBC Applications and Support for Third-Party Programs
- Linear Programs
- Blending Applications
- Scheduling Applications
- Process Unit Simulation Models
|
| Top |
|
Risk Management & Safety
Overview of Services
- Safety & Risk Services
- Safety Management Systems
- Hazard Identification (HAZID)
- Hazard & Operability Studies (HAZOP)
- Quantitative Risk Assessment
- CIMAH / HSE Case Preparation
- Dangerous Goods Storage
- Emergency Response Plans & Procedures
- Crisis Management
- Consultancy on general Health and Safety requirements, standards and procedures
- Environmental Management
- EHS Management System
- EHS Audit Services
- EHS Training Programs
- Chemical Health Risk Assessment (CHRA)
- Hazardous Waste Audits
- Environmental Impact Assessment (EIA)
- Environmental Risk Assessment
- Safety Documentation
- Safety Cases
- Safe Working Procedures & Safety Manuals
- Permit to Work System development & training
- Hazard-based Emergency Operating & Response Procedures / Plans\
- Pipeline Management / Major Accident Prevention Procedures
- Operating & Training Manuals
|
| Top |
